Orbital Welding Machine: Take The Guesswork Out Of Welding With Orbital Welding
What is Orbital Welding?
This process was invented over fifty years ago. It takes the place of manual TIG welding which was fraught with human errors. The process is done using a gas tungsten arc for electricity to melt the object and make the weld. However, TIG welding is still used for complex projects and is performed by highly skilled welders, which is why orbital welding was created for a simpler process.
What is an orbital welding machine?
There are two parts to the machine. The main part is the controller which holds the pipe, or tubing and welds around it 360%. Then, of course, you will also need a power source, which controls the heat, particular speed, oscillation, weld direction and more. Because of the extreme heat used to weld, a coolant system is often used to prevent damage to the equipment.
What do you need to use?
An A05 pipe welding head is made of aluminum and has an adjustable caliper clamper. It also can increase the arc length and the yaw system, which is needed for thicker walled items. It is used on piping that measures 25-130mm. The rotational speed is from 0.115-2.29rpm. The angle can be adjusted from -15-45° degrees. Closed welding heads are used for thinner pipes with water cooling system for longer projects. A portable Tungsten electrode grinder which is small and easy to transport. The Tungsten OD in mm is ￠1.0、￠1.6、￠2.4, and the angles are 15-60 degrees.
What power sources are available?
The AW200 and the Aw400 are both great for medium to thick pipes and are suitable for all welding heads. These are generally used in industrial places, such as boilers, nuclear plants, offshore, marine, chemical plants, and even the aerospace industry. They are equipped with seven-inch touch screens for ease of viewing for inputting measurements. The AW200 can store up to 100 programs, whereas the AW400 stores 50. They both have external cooling systems, shielding gas control, YAW control Arc length control, wire feed motion, and more. For more specific information on the statistics of each machine, check out the website page, https://sohoweldingpositioner.com/orbital-welding-system/
What are the costs of the orbital welding machine and supplies?
These come in a wide variety of prices ranging from about $13000 up to $90,000 depending on your needs. This does not include all the extras and power sources. If you own a large business these are very practical and useable pieces, so the costs are irrelevant. To put it in a better perspective, these machines do the work of two welders. They save you money because there is less gas use, no errors, and are easy to use. Workers must be properly trained to use these machines, but they will be paid half of what welders make, so you save more money in the overall.If you own a large business and need a lot of precision work done efficiently and quickly, orbital welding machines are the way to go. They are excellent for assembly line work as well. Look around and do some serious research on what will best work for your company. Don’t waste anymore time and money, get one today and start getting things done faster and better.
